In this video we can see in a summarized way what a mist lubrication system is like. We see the Oil Mist Generator Console, which is a cabinet with an oil tank, and two mist generators, one main and one auxiliary. This console has no moving parts to generate the mist; and it only works with instrument air and lubricating oil, generating a mixture of 200,000 parts of air to one of oil, which is then conducted through a pipe to the different application points.

Oil mist is transported through a main header, and in each equipment, it is applied by special dosing devices to each bearing of the pumps. After the mist is applied, it is collected by a system that condenses the oil again and it is returned to the console to be reused, forming a completely closed system.

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In this video we will see what the root causes of failures in centrifugal pumps are.

Failures due to bearings and mechanical seals are the most important as contributors to negatively impacting the reliability of centrifugal pumps. Within the failures due to bearings, the greatest impact is the presence of particles in the lubrication. Throughout the next videos, we will see how oil mist lubrication manages to solve the problem of the presence of particles in the lubricant, which causes the greatest number of failures due to bearings. We will also see that failures classified as caused by “mechanical seals” are also reduced.

In summary, and as we mentioned in the previous post, the MTBF of centrifugal pumps is greatly improved when oil mist lubrication is applied.

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This section compares the MTBF of centrifugal pumps in different industries and regions of the world, to visualize the opportunity for improvement. Remember that the MTBF (Mean Time Between Failures) measures the frequency of failures or interventions in centrifugal pumps. This KPI is used to compare both the availability and reliability of a mechanical element. The higher this value, the better the reliability and availability indicators.

Although statistics from about 8 years ago are shown, it can be noted that there is a wide range of these values ​​when comparing different regions and markets. It is highly remarkable that the best indicators are found in “best of class” pumps in the Texas area, where oil mist lubrication is a standard practice among all users. A good way to view this slide is to understand that if you have an MTBF of less than 6 years, by applying mist lubrication, you will be able to improve this indicator, even if you think that the pumps do not fail due to lubrication problems.

 

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Some years ago, our Company arranged an online Webinar about Oil Mist Lubrication. It was performed
by Heinz Bloch, world leader in rotating equipment reliability. During this show, we were able to share
with attendees the vast experience of Mr. Heinz Bloch and some applications our company did for the
Industry.

We are going to publish some extracts of this webinar in different posts. You will be able to get answers
for different questions about Oil Mist Lubrication, benefits, applications, etc.
We invite you to follow under the hashtag #HeinzBlochSicelub. Below, the first video.

You can leave your comments here, visit our webpage at https://sicelub.com/en/solutions-sicelub-
lubritech-group/#tab-id-1 , or asking for more information to our email info@sicelub.com